My Design Process
My main design approach is to build scale models as they allow me to fully conceptualize and visualize the finished piece. I start with sketches to define the overall structure and design elements of the piece. I seldom move to detailed engineering drawings, and I don't use computer automated design (CAD). Using the sketches as a base, I then build scale models. The real design work comes in the models. I can easily make and modify multiple models to test and visualize the design. Using full size cardboard mock-ups helps customers determine the best dimensions for their furniture pieces (e.g. how big should the table top be). I'll often make full scale mock-ups of key pieces to verify the design integrity and to work through mechanical issues like joints.
Once I'm satisfied with the models and prototypes, I build directly from them by scaling up appropriately. When the final piece is done there really are two pieces, the end product and its companion model.
My Craft Process
I work with a combination of traditional hand tools and high quality professional power tools. I'm not a purest hand-tool-only craftsman, nor am I a production shop where the human hand seldom touches the piece. I use the best of hand and power tools based on the need. I share a large cooperative shop with several other furniture makers in Minneapolis.
Educational Resources
Click here to learn about techniques for sawing logs into boards and slicing logs into veneer. How the wood is cut has a major impact on the grain pattern appearance.
Click here to see a video showing how commercial wood veneer is produced.
I source my veneer from Certainly Wood out of Buffalo NY. Click here to see their incredible selection of beautiful veneers.
Click here to learn about commonly used tools, what function they perform, and how they work.